What is Genchi Genbutsu? Toyota Production System guide

What is genchi genbutsu?

What is Genchi Genbutsu? The best way to make sure a production line is working at maximum efficiency is to go and see it for yourself. This is the idea behind Genchi Genbutsu, part of the Toyota Production System.

Genchi Genbutsu (English: Go and see for yourself): the best practice is to go and see the location or process where the problem exists in order to solve that  problem more quickly and efficiently. To grasp problems, confirm the facts and analyse root causes.

The Toyota Production System requires a high level of management presence on the factory floor, so that if a problem exists in this area it should be first of all correctly understood before being solved.

The nature of the phrase is less about the physical act of visiting a site but more to do with a personal understanding of the full implications of any action within an environment as a whole.

Find out more about Genba, or read our full Toyota Production system glossary.

Find out more about Toyota Motor Manufacturing UK by clicking here.

Discover the 12 other pillars of the Toyota Production System:
What is Konnyaku Stone?
What is Poka-Yoke?
What is Hansei?
What is Andon?
What is Jidoka?
What is Just-In-Time?
What is Heijunka?
What is Kaizen?
What is Genchi Genbutsu?
What is Nemawashi?
What is Kanban?
What is Muda, Muri, Mura?
What is Genba?

8 comments

  1. I believe the Toyota system will win out in time because refuelling will be much more practical and easier once enough vehicles are produced in a given area! Economies of scale will win!
    I’d love to buy one!
    Well done Toyota!

  2. Hi, I just bought a new automatic Toyota Aygo X and I didn’t find out how to put the heater on. Your assistance would be very appreciated.

    1. Hi Jacqueline, thanks for getting in touch and congratulations on your new purchase.

      We hope you are enjoying your Aygo X so far. The air conditioning is controlled via the three dials, with the first one being temperature control. You should have a user guide in your glovebox which will explain the basics and then you can view the full owner’s manual online here: https://brnw.ch/21wNyyQ

      Thanks,

      Toyota UK

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